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Global
Data Solutions, Reynosa, Mexico, Nov 2001-April 2003
Quality
Manager
Led
Quality function in an organization of 300 employees developing and
implementing continual improvement projects for cost reduction and process
improvement. Developed and
implemented effective ISO 9001:2000 quality management system to establish
compliance with the standard and address customer requirements.
Acted
as a key advisor
to the General Manager for improving operations by re-structuring process flow. Achieved
cost reduction of US$200K per year by developing a new key supplier.
Celestica
de Monterrey, Monterrey, Mexico Oct 2000 to Sept 2001
Plant Quality Manager
Directed all Quality functions within electronic products manufacturing
company certified to ISO 9001 standard. Managed a 6 Sigma group.
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Managed
a project for optimization of manufacturing process which resulted in
reduction of engineering personnel from from 46 to 30 and line
inspectors from 160 to 90. The project resulted in US$400,000 per year cost
reduction.
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Maintained
continuous process flow through problem resolution for molded, electronic,
and mechanical parts. Directed implementation of an effective supplier
development program which led to cost reduction of $US350,000 per year.
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Led
new product qualifications in accordance with customer requirements and
company's practices. Successfully completed transfer to production of
several products for new clients within 4 months period.
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Acted
as an ISO Management Representative. Prepared the company for ISO 9001:2000 and TL
9000 certifications.
Alcom
Electronicos de Mexico, Reynosa, Mexico, Jan. 2000 to Sep. 2000
Promoted
from a position of Quality Manager. Assigned a project for improving 450-employee
Business Unit performance with total sales in excess of US$60,000,000 for FY 2000. Managed
Production, Quality Engineering, Manufacturing / Industrial Engineering and
Material supply functions. Acted as a key
member of the company Strategy Team to determine policies and actions for
improving operation.
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Managed
injection molding area with 16 Fuji injection molding machines from 55 to
120 Ton capacity, using Polypropylene, Acetyl, Noryl and ABS materials.
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Improved
mold change time by utilizing SMED techniques from 165 to 30 minutes.
Improved Kan Ban / Just In Time systems, (reducing inventory terns from x to
Y)
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Deployed
Preventive Maintenance schedule to fit production assembly needs. Managed
Tool Room for die maintenance.
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Improved
productivity by 10% for RF devices, subassembly and main assembly lines in a
Cell manufacturing environment. Serviced 5 automotive OEM’s with no major
Customer Complaints.
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Developed
new
product qualification programs for major automotive customers in compliance
with automotive standards systems PPAP and APQP. Prepared area for Ford Q1
certification.
Alcom
Electronicos de Mexico, Reynosa, Mexico, May 1996 to Jan 2000
Quality Manager
Managed
Quality department and developed
and implemented effective quality management system to achieve
ISO 9001 and QS9000 certifications. Transferred product lines between
international divisions in a significant 300% growth company.
Processes included auto-insertion, injection molding, and electronics / electric
parts assembly. As
a member of the Management Team, participated
in development of Annual Business Plans.
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Transferred
in excess of 30 new models in one year for different customers. Coordinated
quality programs for rapid company growth from 400 to 1,400 employees in 1
year.
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Responsible
for Quality
Management System, Quality Engineering, Receiving, Incoming and Final
Inspection, and Shipping to support 6 focused factories. Implemented calibration
and Product Testing programs for characterization of Product Reliability.
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Developed
Strategic Plans for Quality Assurance department activities.
Controles
Reynosa (Johnson Controls Inc.), Reynosa, Mexico, Jun. 1989 to Apr. 1996
Industrial
Engineer
Contributed
to successful operation of 1,200-employee plant for manufacturing of HVAC,
electronics, electro-mechanical and and pneumatic devices.
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Responsible
for Van Dorn plastic injection molding machines and fabrication area
(lathes, drills, CNC machines)
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Supervised
warehouse and inventory control.
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Coordinated
Quality Management System with proven track of success in all assignments
Koblenz Electrica, Edo de Mexico, Industrial Engineer, 1988–1989
NewCor Pachuca, Hgo. Production Area Supervisor, 1987–1988
Universidad
de Hidalgo, Administration Team member, 1985–1987
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Extensive
Training in Quality Systems and Manufacturing techniques. Best Practices. Knowledge
in ISO/QS9000, TL9000, VDA (German Automotive Standard), Management Skills, 6-Sigma implementation,
Kaizen, SPC, Lean Manufacturing, Continuous Improvement, Automotive "Big 3"
requirements.
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Managerial
Skills Development: Finance, Budget Management, ITESM,
Monterrey, Mexico, 2000
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Certification
for Managers Program: Finance, HR, Team building. UT Pan Am, Edinburgh,
TX, 1999
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Production
Activity Control, Material/Capacity Requirements Planning, Master
Planning, Inventory Management, APICS Certification, UT Panam,
Brownsville, TX,
1993 – 1994
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